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🟑 CHECK AT NEXT STOP

PACCAR SPN 91 FMI 16: Meaning, Causes & Fix

Accelerator Pedal Position β€” signal erratic or implausible between dual sensors

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Diagnostic Reference

Field Details
Code SPN 91 FMI 16
Protocol J1939 SPN: 91 FMI: 16
Component Accelerator Pedal Assembly (APP)
Manufacturer PACCAR
Engine Series MX-13
Severity 🟑 CHECK AT NEXT STOP
SAE Reference SAE J1939-73 Digital Annex β€” SPN 91, FMI 16

Possible Causes

  1. Pedal sensor Track 1 and Track 2 disagree by more than 10%
  2. Chafed wiring under cab near pedal
  3. Corrosion in pedal connector
  4. Aftermarket pedal installed incorrectly
  5. Floor mat interfering with pedal travel

Diagnostic & Repair Procedure

  1. Step 1: Check floor mat not blocking pedal full travel
  2. Step 2: Read APP1 and APP2 voltages with scan tool (APP2 should be half of APP1)
  3. Step 3: Perform pedal calibration procedure
  4. Step 4: Inspect wiring under dash for rub-through
  5. Step 5: Replace pedal assembly if sensor tracks are noisy

Frequently Asked Questions

How far can I drive with this code?

This CHECK AT NEXT STOP code allows continued operation to a safe service location, typically within 50–100 miles. Reduce engine load (avoid steep grades, reduce cruising speed) and monitor related gauges closely. If secondary symptoms develop β€” smoke, unusual noise, temperature spike β€” pull over immediately.

Will this cause permanent engine damage if I keep driving?

If addressed promptly at the next stop, permanent damage is unlikely. However, prolonged operation (200+ miles) with this fault active can escalate the issue. For example, DEF system faults will eventually trigger a full derate and speed limitation to 5 mph. Some CHECK NEXT STOP conditions degrade into STOP ENGINE faults if the root cause worsens β€” do not postpone service indefinitely.

Can I diagnose this myself or do I need a mechanic?

You can attempt the diagnostic steps listed above. Many CHECK NEXT STOP codes have straightforward causes β€” low fluid levels, clogged filters, or loose connectors β€” that an owner-operator can address. However, if the code returns after clearing, the underlying fault requires professional diagnosis with a scan tool capable of viewing live data and freeze-frame information.

Diesel Repair Cost & Downtime Estimator

Enter estimated labor hours to calculate repair cost and potential fleet downtime losses. Based on national average diesel shop rate of $150/hr and daily revenue loss of $800/day for a parked truck.

Related Fault Codes β€” MX-13

SPN 1077 FMI 14 πŸ”΄ STOP ENGINE
High Pressure Fuel Rail Pressure
SPN 1347 FMI 7 πŸ”΄ STOP ENGINE
Fuel Pump Pressurizing Assembly (HPP)
SPN 647 FMI 4 🟑 CHECK AT NEXT STOP
Engine Speed Sensor
MID 130 PID 52 FMI 5 🟑 CHECK AT NEXT STOP
Transmission Oil Temperature Sensor
SPN 411 FMI 16 🟠 CHECK SOON
Exhaust Gas Recirculation (EGR) Differential Pressure
MID 128 PID 105 FMI 10 🟠 CHECK SOON
Intake Manifold Temperature

Associated Symptoms

References & Further Reading

Data Provenance: This fault code definition is derived from SAE J1939 standards. SPN 91 FMI 16 is defined in SAE J1939-73 Digital Annex. Diagnostic procedures sourced from PACCAR OEM technical service documentation. Not for safety-critical decisions. Consult a certified diesel mechanic before performing any repair. See our full disclaimer.