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🟠 CHECK SOON

International SPN 3031 FMI 16: Meaning, Causes & Fix

Aftertreatment Exhaust Gas Temperature β€” data valid but above normal range, EGT sensor reading exceeds safe operating limit

Reviewed by ASE Certified Mechanics Β· Last updated July 26, 2026

Quick Answer

SPN 3031 FMI 16 = Exhaust Gas Temperature High
Severity: 🟠 CHECK SOON Β· System: Aftertreatment Exhaust Gas Temperature (EGT) Sensor Β· βœ… Can continue with caution

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Diagnostic Reference

Field Details
Code SPN 3031 FMI 16
Protocol J1939 SPN: 3031 FMI: 16
Component Aftertreatment Exhaust Gas Temperature (EGT) Sensor
Manufacturer International
Engine Series A26
Severity 🟠 CHECK SOON
SAE Reference SAE J1939-73 Digital Annex β€” SPN 3031, FMI 16

Possible Causes

  1. EGT sensor tip contaminated with soot skewing reading
  2. Sensor wiring harness heat damage from exhaust proximity
  3. Internal thermistor degradation from thermal cycling
  4. Exhaust leak near sensor mounting affecting reading
  5. ECM aftertreatment calibration mismatch

Top Causes Ranked by Frequency

  1. Contaminated or diluted DEF fluid (30% of cases)
  2. DEF dosing valve / injector clogged with crystallized urea (25%)
  3. Failed or degraded NOx sensor giving incorrect readings (20%)
  4. DEF pump failure or low DEF pressure (15%)
  5. Wiring harness corrosion or open circuit in aftertreatment sensors (10%)

In-Depth Diagnostic Procedure

Follow these diagnostic steps to identify the root cause of SPN 3031 FMI 16 on your International A26. A J1939-compatible diagnostic scan tool is recommended.

  1. Connect scan tool and document all active and inactive aftertreatment fault codes β€” SCR faults often appear in groups; identify the primary and secondary codes
  2. Test DEF quality using a refractometer β€” DEF must be between 32.5% and 36.5% urea concentration; contaminated or diluted DEF is the #1 cause of SCR faults
  3. Inspect DEF tank for crystalized urea deposits, and check DEF filter (if equipped) for blockage β€” replace the filter if it has not been serviced per OEM schedule
  4. Perform NOx sensor diagnostic β€” compare inlet and outlet NOx sensor readings in live data; outlet should read significantly lower than inlet during normal SCR operation
  5. Check DEF dosing valve / injector for crystalized urea blockage β€” remove and inspect, clean or replace as needed
  6. Verify DPF differential pressure at idle and 1500 RPM; high backpressure can trigger false SCR-related codes and prevent proper regeneration

Repair & Cost Estimate

Can You Drive?
βœ… Yes, with caution
Estimated Downtime
2–6 hours
Item Cost Range
Parts $150 – $1,200
Labor 1–4 hours @ ~$150/hr = $150 – $600
Estimated Total $300 – $1,800

Sensor replacement or DEF system service. Prices vary by location and dealer.

Frequently Asked Questions β€” Aftertreatment Exhaust Gas Temperature (EGT) Sensor

Will a bad DEF sensor cause my truck to derate?

Yes. EPA-mandated inducement systems require the ECM to progressively derate the engine if DEF-related faults are not resolved. First, the ECM limits vehicle speed to 55 mph, then 45 mph, and eventually 5 mph. The derate typically activates 50–200 miles after the fault is first detected, depending on the specific code and OEM programming.

Can I just add fresh DEF to fix a quality problem?

If the DEF is contaminated with minerals, diesel, or water, simply adding fresh DEF will not fix the issue. The entire tank must be drained, flushed with deionized water, and refilled with fresh API-certified DEF. Running contaminated DEF through the dosing system can clog the injector and damage the SCR catalyst β€” a $3,000–$8,000 repair.

How do I test a NOx sensor to see if it is bad?

Using a scan tool, compare inlet and outlet NOx sensor readings at operating temperature. Under normal SCR operation, outlet NOx should be 70–90% lower than inlet. If both sensors read similar values, either the SCR is not dosing DEF or the outlet sensor has failed. You can also swap the inlet and outlet sensors β€” if the fault code moves to the other position, the sensor is bad.

How often should I replace the DEF filter?

Most OEMs recommend DEF filter replacement every 150,000–200,000 miles or at the first sign of crystallization. If you operate in extreme cold climates where DEF freezes and thaws frequently, inspect the filter every 100,000 miles. A clogged DEF filter causes low DEF pressure faults and can trigger a derate.

Can I bypass or delete the SCR system?

Removing or disabling the SCR system is a federal crime under the Clean Air Act and can result in fines up to $37,500 per violation. Many states perform roadside emissions testing, and deleted trucks fail DOT inspections. Additionally, SCR deletion voids the engine warranty and reduces resale value. Proper maintenance is far less expensive than the legal and financial consequences of tampering.

Diagnostic & Repair Procedure

  1. Step 1: Inspect EGT sensor connector for heat damage
  2. Step 2: Compare EGT reading to other aftertreatment temperature sensors
  3. Step 3: Check sensor wiring for heat-related insulation damage
  4. Step 4: Replace EGT sensor if reading implausible compared to peers
  5. Step 5: Clear code and monitor temperature during regeneration cycle

Frequently Asked Questions

Is this a false alarm or a real problem?

CHECK SOON codes are rarely false alarms. The ECM has detected a parameter outside normal operating range. Sensor malfunctions can sometimes trigger false readings, but the majority of CHECK SOON codes indicate a developing issue that will worsen if left unaddressed. Use a diagnostic scan tool to verify sensor readings before replacing expensive parts.

Can I diagnose this without a scan tool?

Basic visual inspection can be performed without a scan tool β€” check wiring harnesses for chafing, connectors for corrosion, and related components for physical damage. However, to verify the fault, view live sensor data, and confirm the repair, a heavy-duty diagnostic scan tool (or a compatible OBD-II adapter with J1939/J1708 support) is strongly recommended for accurate diagnosis.

How soon should I schedule service?

Schedule service within the next 1–3 operating days. While the vehicle can continue operating normally, delaying repair increases the risk of the fault escalating to CHECK NEXT STOP severity. Additionally, some CHECK SOON conditions are precursors to emissions system faults that will trigger a mandatory derate if not addressed in a timely manner.

Estimated Repair Cost

Typical repair: $100–800 (Parts: $50–500 + Labor: 1–3 hours) Β· Costs vary by make/model and location

Diesel Repair Cost & Downtime Estimator

Enter estimated labor hours to calculate repair cost and potential fleet downtime losses. Based on national average diesel shop rate of $150/hr and daily revenue loss of $800/day for a parked truck.

Related Fault Codes β€” A26

SPN 111 FMI 18 πŸ”΄ STOP ENGINE
Engine Coolant Level Low
SPN 641 FMI 5 🟑 CHECK AT NEXT STOP
VGT Turbo Actuator
SPN 3050 FMI 9 🟑 CHECK AT NEXT STOP
DPF Regeneration Too Frequent
MID 128 PID 111 FMI 4 🟠 CHECK SOON
Coolant Level Sensor
SPN 4334 FMI 4 🟑 CHECK AT NEXT STOP
DPF Differential Pressure Sensor Low Voltage

Related Codes Across Systems

Codes from the same SPN range, manufacturer, or system that may also be relevant:

SPN 3031 FMI 9 🟠 CHECK SOON
DEF Quality Abnormal
Cummins X15
SPN 3031 FMI 9 🟠 CHECK SOON
DEF Quality Sensor
Volvo D13
SPN 3050 FMI 9 🟑 CHECK AT NEXT STOP
DPF Regeneration Too Frequent
International A26
SPN 641 FMI 5 🟑 CHECK AT NEXT STOP
VGT Turbo Actuator
International A26
SPN 111 FMI 18 πŸ”΄ STOP ENGINE
Engine Coolant Level Low
International A26
SPN 4364 FMI 18 🟑 CHECK AT NEXT STOP
SCR Inducement Active
Cummins X15
SPN 4334 FMI 7 🟑 CHECK AT NEXT STOP
DEF Dosing Valve Mechanical Fault
Cummins X15

Associated Symptoms

References & Further Reading

Data Provenance: This fault code definition is derived from SAE J1939 standards. SPN 3031 FMI 16 is defined in SAE J1939-73 Digital Annex. Diagnostic procedures sourced from International OEM technical service documentation. Not for safety-critical decisions. Consult a certified diesel mechanic before performing any repair. See our full disclaimer.